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Structural Steel Fabrication Projects – Sample Case Studies

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At Hindustan Steel Corporation, we don’t just supply structural steel plates—we power real-world infrastructure with fabrication-ready materials delivered to exacting project specifications. From telecom towers in India to bridge constructions in Africa, our plates have been the backbone of industrial excellence across 40+ countries. This page offers sample case studies, project formats, and real examples of how our plates have been used in demanding applications.

What Type of Steel Fabrication Projects Do We Undertake?

We supply structural steel plates that are used in a variety of fabrication projects, including but not limited to:

  • Pre-engineered buildings (PEB) and industrial warehouses
  • Telecom and transmission towers
  • Bridge and flyover support structures
  • Marine jetty and offshore platforms
  • Civil foundation and piling plates
  • Heavy equipment and base frames
  • Custom-fabricated skid structures for power & oil projects

Whether the requirement is flame-cut plates, bend-ready material, or plates with tight tolerance for gusset fabrication—our inventory, in-house capabilities, and global network deliver.

Industries Where Our Steel Plates Are Used

Our structural steel solutions cater to sectors such as:

  • Infrastructure Development (bridges, flyovers, highways)
  • Telecom & Energy Transmission
  • Oil & Gas Offshore Structures
  • PEB Contractors & Industrial EPC Companies
  • Fabrication Workshops & OEMs
  • Power Plant & Utility Infrastructure
  • Heavy Engineering & Machinery Foundations

We customize each plate based on the job type—be it laser cutting, profile layout, or bundling as per drawing references.

Material Grades Used in Our Projects (IS 2062, S355, A36, EN 10025)

Our case studies highlight steel grades best suited for strength, ductility, and weldability under real field conditions. Common grades used across our fabrication projects include:

  • IS 2062 E250 / E350 / E450 – Ideal for PEB and tower structures
  • S355J2 / S275JR / S235JR – Widely used in bridges and marine fabrication
  • ASTM A36 – For base plates, skids, and general structural work
  • EN 10025 & JIS SS400 – Chosen for international and OEM specifications
  • SAILMA & HIND Plates – Trusted for telecom tower and warehouse projects

Each material batch comes with Mill Test Certificates (MTCs), dimensional traceability, and optional ultrasonic testing (UT) on request.

Case Study 1 – Telecom Tower Fabrication (India & UAE)

Client: Leading telecom infra EPC in Gujarat & Dubai
Requirement: 42m and 60m lattice tower fabrication-ready plates
Supply: IS 2062 E350, cut-to-length, drilled, and marked as per layout
Delivery: 100 MT+ in staggered lots across 30 days
Advantage: Zero wastage with nesting layout and UT-tested plates; ready for assembly at site.

Case Study 2 – Bridge Girders Supplied for River Project

Project: State highway river bridge in Eastern India
Scope: Main girders and cross-bracing support plates
Material: S355J2 +N, 25MM to 50MM thickness
Service: Profile cutting + identification stamping
Outcome: High-yield plates ensured reduced weight with increased strength. Supplied within tight tender timelines.

Case Study 3 – PEB Warehouse Steel Structure (Africa Region)

Client: African government-backed agro storage project
Tonnage: 180 MT of IS 2062 E350 plates
Process: Full nesting layout + CNC plasma cutting + surface treatment
Special Service: Third-party inspection by SGS + containerized shipment from India
Result: Complete warehouse fabrication completed in record time due to just-in-time plate delivery.

Custom Profile Cutting, Bending & Welding Services

Our value-added services make us a one-stop solution for fabrication-ready plates:

  • CNC Plasma & Oxy Profile Cutting
  • Edge Preparation & Chamfering
  • Pre-drilled Holes as per Drawing
  • Partial Bending for PEB Gussets
  • ID stamping and bundle marking for site traceability
  • Weld prep and leveling on demand

We supply ready-to-weld kits that save days on-site for fabricators and EPC clients.

Why Choose Hindustan Steel for Fabrication-Ready Plates

  • Ready Stock in Fabrication Grades like E350, S355, A36
  • Cut-to-Length, Profile Cut, & Drilled as per drawing
  • Labelled & Bundled for direct dispatch to fabrication yard
  • Global Export Reach – Africa, GCC, Southeast Asia
  • Third-Party Inspection (TPI) & MTCs with every batch
  • Used in Over 500+ Projects for PEBs, towers, bridges, marine & utilities

Similar Projects We Have Supported Globally

  • Piling plates for offshore oil jetty (Malaysia)
  • Base frame plates for textile machinery (Tamil Nadu)
  • Long-length structural plates for railway bridges (Bangladesh)
  • Foundation gussets for solar mounting structures (UAE)
  • Heavy fabricated frames for power plants (Africa & Central Asia)

We support both project-based supply and annual contract dispatch models.

Global Project Supply & Export Assistance

We serve fabrication contractors and EPC companies worldwide. From drawing review to documentation, our team ensures a smooth buying experience:

  • Export to UAE, Africa, Southeast Asia, and Europe
  • Documentation: MTCs, COOs, Packing Lists, Test Reports
  • TPI by SGS, BV, Lloyds, Intertek available
  • HS Code Classification & Freight Optimization
  • Ocean, air, and inland transport coordination

Every fabrication plate is packed with marking, protection, and traceability for large-scale dispatches.

How to Share Your Fabrication Drawing for Quote?

Simply share the following:

  • Plate grade and thickness
  • Cutting or bending layout (PDF, DWG, or Sketch)
  • Quantity required and delivery location
  • Timeline (urgent, staggered, or contract supply)

We will review and provide a precise cost breakdown including raw material, processing, packing, and dispatch.

Certifications for Project Plate Supply

All structural plate supplies can include:

  • ISO 9001:2015 & PED 2014/68/EU
  • IBR certification (for Indian projects)
  • CE Marking (for European projects)
  • MTC 3.1 / 3.2 Certified
  • HIC / UT / NDT reports if required
  • SGS / BV Third-Party Inspection

Certifications are mapped per grade, mill batch, and heat number to ensure audit readiness.

FAQs for Fabrication Case Studies / Sample Projects

Absolutely. We accept AutoCAD files, PDFs, and even hand sketches for quotation and fabrication.

IS 2062 E350 or S355J2 is most commonly used for telecom tower gusset and bracing fabrication.

Yes, TPI is available for both domestic and export orders upon request.

Yes, we offer partial bend preparation and edge prep for PEB gusset and column base plates.

Yes, we export to 40+ countries including UAE, Kenya, Egypt, Tanzania, and Saudi Arabia.

We supply plates from 5MM up to 100MM+ depending on the grade and fabrication type.

Yes, we provide full traceability with MTCs, stamping, heat number mapping, and labeled bundles.

Yes, we support precision laser cutting for select grades and thicknesses upon request.

Yes, we maintain ready inventory in IS 2062, S355, A36 and can dispatch within 24–48 hours.

We can support single dispatches as well as 100 MT+ monthly contracts for large infrastructure jobs.

Yes, all plates are supplied with mill test reports for tensile, yield, and elongation as per standards.

We offer cutting and marking services, but not full machining. We support base plate supply in bulk.

Yes, each plate can be bundled, labeled, and marked as per site sequence or drawing code.

Email us at [sales@hindustansteel.net] or call with your drawing, grade, quantity, and location.

Request a Quote for Fabrication-Ready Structural Plates

Whether you need cut-to-length E350 for a telecom tower or drilled gusset plates for a PEB frame, we can supply within short lead times. Use our inquiry form or email your project specs and drawing for an instant response. We’re ready to support project fabricators, design consultants, OEMs, and EPC contractors alike.

Call Now | Email | Send Drawing

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+91-9820944724

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+91-22-66159018
+91-9820944724

Email

sales@hindustansteel.com hindustansteel1@gmail.com