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HIC Tested Boiler Plates – Hydrogen Crack Resistant Steel Supplier

Hindustan Steel Corporation supplies HIC tested boiler-quality steel plates designed to withstand hydrogen-induced cracking (HIC) in aggressive and sour environments. These plates are rigorously tested under NACE TM0284 / ASTM G39 standards, ensuring their suitability for pressure vessels, separators, and process equipment exposed to hydrogen sulfide (H₂S) and wet corrosion.

Our HIC-resistant plates are available in SA516 Gr 60 / Gr 70, SA537, and EN 10028 variants, stocked in normalized condition, and supported with HIC test reports, MTCs, and TPI inspections. Ideal for oil & gas, petrochemical, and fertilizer sectors.

Table of Contents

What Is HIC Tested Plate? (HIC Full Form Explained)

HIC stands for Hydrogen-Induced Cracking, a phenomenon that occurs when atomic hydrogen diffuses into steel, causing internal blistering and cracks, especially in sour environments rich in hydrogen sulfide (H₂S).

A HIC tested plate is one that has passed stringent evaluations using NACE TM0284, confirming its resistance to:

  • Hydrogen-induced blistering
  • Stepwise cracking (SWC)
  • Stress-oriented hydrogen-induced cracking (SOHIC)

HIC resistance is critical for materials used in sour service vessels, offshore platforms, and hydrocarbon processing units.

Applications of HIC Resistant Steel Plate

HIC tested plates arse required in critical environments prone to hydrogen damage, including:

  • Refinery Equipment – separators, desulfurization columns, absorbers
  • Oil & Gas Pipelines – sour service lines, separators
  • Fertilizer Plants – urea reactors, high-pressure ammonia vessels
  • Chemical Plants – vessels exposed to H₂S, chlorides, acids
  • Offshore Platforms – condensate and separator vessels

Also used in boiler drums, heat exchangers, and wet sour gas vessels, especially where standard carbon steel would fail due to internal cracking.

Mechanical Properties of HIC Tested Boiler Plates

HIC testing is independent of the base mechanical specs — typically applied to grades like SA516 or EN 10028. A general example (SA516 Gr 70 HIC tested):

Property Value
Yield Strength (min) 260–275 MPa
Tensile Strength 485–620 MPa
Elongation (%) ≥ 17–21%
Impact Toughness >27J at -20°C (optional)
HIC Test Ratio (CLR/CATR) CLR < 15%, CTR < 1.5% (NACE)
Thickness Range 6mm – 100mm

Plates must pass Ultrasonic Testing + HIC test + MTC correlation for full acceptance.

HIC Test Standards & Equivalent Grades

HIC testing is not a steel grade in itself, but a qualification applied to pressure vessel plates like SA516 Gr 60/70, EN 10028 P265GH, or ASTM A387. These plates undergo HIC testing under the following global standards:

  • NACE TM0284 – Test Method for Hydrogen-Induced Cracking Resistance
  • ASTM G39 / G146 – Evaluation of Pitting & Hydrogen Damage
  • EN 10228-4 – Non-destructive Testing
  • NACE MR0175 / ISO 15156 – Material compatibility in sour service
  • API RP 571 / 941 – Industry guidelines on damage mechanisms

Common HIC Testable Steel Grades:

Standard Grade Application
ASME SA516 Gr 60 / 70 Pressure vessels, separators
ASTM A516, A537 Cl 1/2 Sour gas boilers & columns
EN EN 10028-2 P265GH Chemical reactors, wet gas units
DIN DIN 17155 HII Urea and ammonia plants

Important: Not all SA516 or P265GH plates are HIC tested — only those tested and certified per TM0284 can be called HIC-resistant.

Available Thicknesses and Dimensions

Hindustan Steel Corporation offers a wide stock range of HIC-tested boiler plates, supplied in mill-certified and third-party inspected lots.

Parameter Range
Thickness 6mm to 100mm
Width 1000mm to 3000mm
Length 3000mm to 12000mm
Plate Finish Hot rolled, normalized
Edge Condition Mill edge, trimmed, beveled
Delivery Condition N, N+HIC, NACE-compliant

Cut-to-size and profiling available on request.

HIC Testing Procedure & Acceptance Criteria

HIC tested steel plates undergo rigorous inspection as per NACE TM0284 / ASTM G39. Here’s how it works:

Sample Plate Test (per heat/lot):

  1. Specimens exposed to saturated H₂S environment for 96–168 hours
  2. Microstructure analyzed for hydrogen blistering
  3. Acceptance based on 3 critical ratios:
    Test Index Maximum Value Allowed
    CLR (Crack Length Ratio) ≤ 15%
    CTR (Crack Thickness Ratio) ≤ 1.5%
    CSR (Crack Sensitivity Ratio) ≤ 2%

Plates that pass are stamped as “HIC Passed – NACE Certified” with traceable MTC.

Fabrication Guidelines for HIC Tested Plates

While HIC-tested plates are more robust internally, fabrication guidelines are similar to standard boiler plates. Key recommendations:

  • Cutting: Use plasma or waterjet to avoid micro-cracks
  • Welding: Use low hydrogen electrodes, maintain preheat (~100–150°C)
  • Forming: Warm forming up to 400°C improves edge integrity
  • Post-Weld Heat Treatment (PWHT): As per project specs (often not mandatory)

Ensure HIC test is revalidated post heavy forming or severe service conversion.

Why Choose Hindustan Steel Corporation?

We are one of India’s leading stockholders and exporters of HIC-tested pressure vessel plates, trusted for quality, testing compliance, and global reliability.

Our Key Strengths:

  • In-house testing alignment with NACE TM0284
  • Dual-certified SA516 / EN10028 / DIN plates with HIC + UT reports
  • Ready stock in Mumbai & custom cut-to-length service
  • Export-ready with SGS/Lloyds/DNV/BV inspection
  • Strict traceability + MTCs + NACE MR0175 compliance

We serve EPC contractors, pressure vessel fabricators, and petrochemical OEMs across 40+ countries.

Related Grades with HIC Testing Options

You can request HIC testing for a wide range of boiler-quality and alloy plates:

  • SA516 Gr 60 / 70 HIC Tested
  • SA537 Cl 1/Cl 2 HIC Compliant
  • EN 10028 P265GH, P355GH with HIC
  • DIN 17155 HII with HIC certification
  • A387 Gr 11 / 22 Cl 2 (Chrome Moly) – Sour Service

Also available with PWHT simulation, NACE compliance, and SOHIC qualification.

Export Destinations & Packaging

At Hindustan Steel Corporation, we serve both domestic and international demand for HIC tested boiler plates — delivering to over 42 countries across:

  • Middle East: UAE, Oman, Saudi Arabia, Qatar, Iraq
  • Africa: Egypt, Nigeria, Kenya, South Africa
  • Asia-Pacific: Indonesia, Malaysia, South Korea, Vietnam
  • Europe & Americas: Germany, Italy, Mexico, Chile, USA

Export Packaging Includes:

  • PE-coated wrapping + edge protection
  • Metal strapped wooden pallets
  • Heat number embossing + barcoding
  • MTCs + NACE TM0284 / EN 10204 3.1/3.2 docs
  • SGS, BV, Lloyds inspection-ready

We support FOB, CFR, and DAP incoterms with fast port access from Nhava Sheva, Kandla, and Mundra.

Buyer Guide – How to Select HIC Plates

If you’re selecting HIC resistant plates, use this quick checklist:

  • Check the Base Grade – Is it SA516, EN 10028, or A387?
  • Confirm “HIC Tested” Certification – Without TM0284, it’s not HIC grade
  • Verify Heat-wise testing, not batch-only results
  • Look for CLR/CTR/CSR values on the MTC
  • Ask for NACE MR0175 / ISO 15156 compatibility
  • Ensure third-party witnessed testing if used for offshore or refinery projects

Tip: Many suppliers sell regular BQ plates as “HIC”—ask for the HIC test report before finalizing.

Certifications, Approvals & Testing Reports

Hindustan Steel Corporation supplies HIC tested plates with the following compliance documents:

  • Mill Test Certificate (EN 10204 3.1 / 3.2)
  • HIC Test Report (NACE TM0284)
  • Ultrasonic Testing (EN 10160)
  • IBR / ISO 9001:2015 / PED certified batches
  • Hydrotest / Flattening / Impact / CVN reports
  • Third-party approvals:
    Lloyds • DNV • SGS • BV • TÜV • ABS

All plates are heat-number traceable and testing is done per order batch or mill lot.

FAQs for HIC Tested Boiler Plates

It means the steel plate has passed hydrogen-induced cracking tests under NACE TM0284, ensuring safe use in sour service.

SA516 Gr 70, EN 10028 P265GH, DIN HII, ASTM A387 Gr 11/22, and more.

HIC = Hydrogen Induced Cracking.

Yes, we stock dual-certified SA516 Gr 70 HIC tested plates.

HIC testing checks for internal cracks; NACE compliance ensures overall sour service resistance.

Sample plates are exposed to H₂S solution and tested for crack ratios (CLR, CSR, CTR) over 96–168 hours.

Yes, for sour environments or hydrogen-rich zones, HIC testing is critical.

NACE TM0284 and ASTM G39 are the primary standards.

Yes, it can be tested and certified per TM0284

CSR = Crack Sensitivity Ratio; it shows the plate’s resistance to microcracking.

Typically below 15% for most industrial applications.

Yes, due to additional testing, but they offer safety and reliability in sour environments.

Yes, A387 Gr 11/22 plates can also be HIC tested on request.

Hindustan Steel Corporation is a trusted supplier with global export and 100% certified stock.

Request Datasheet, Quote or Stock Check

Looking for price, delivery timeline, or datasheet of HIC Tested Plates?

Mention the base grade, thickness, and HIC test report type (TM0284 or MR0175), and we’ll respond within 4 working hours.

Bulk orders and urgent export requirements welcomed.

Call Now

+91-22-66159018
+91-9820944724

Email

sales@hindustansteel.com hindustansteel1@gmail.com

Visit Us

390/392, Ground Floor, Shankar Mansion, S.V.P. Road, Mumbai – 400004, India

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